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Glossary: Defects and repair

Delamination

Definition

Delamination is a thin layer near the top of a slab separating from the concrete underneath it, leaving a hollow void you can hear if you tap or drag something across the surface. It shows up after the pour, sometimes weeks or months later, and the surface layer eventually cracks loose or breaks free entirely.

How you find it before you can see it

Delamination usually announces itself with sound before it shows with your eyes. Drag a chain, a piece of rebar, or the edge of a hammer across the surface and listen for a hollow, drummy sound where a solid slab should ring flat and dull. That hollow patch is trapped air or water sitting between the top skin of the slab and the concrete underneath it, a separation that started during finishing and only becomes visible later, when the thin surface layer finally cracks, blisters, or breaks loose under traffic or a hard freeze.

What causes the surface to lift free

It usually starts with the timing of the finish. Troweling or power finishing a surface before bleed water and entrained air have had a chance to work their way up and out seals a thin skin over moisture and air that has nowhere left to go. Air entrained mixes, common on flatwork built for freeze thaw, need more patience at the trowel than a plain mix does for exactly this reason. A slab finished too early, too fast, or in conditions that make the surface skin over before the interior catches up is the common thread behind most delamination.

Where it turns up on a real job

Delamination shows up most on power troweled surfaces, since that finish packs the top layer the tightest and gives trapped moisture the least chance to escape on its own. A few places worth checking on a slab that concerns you:

  • A garage or shop floor with a hard troweled finish, especially one built with an air entrained mix
  • A patch or repair poured over an existing slab, where the bond line itself can trap moisture underneath the new layer
  • A spot that got extra trowel passes to chase a smooth, glossy finish
  • An area that sat in direct sun and skinned over while the rest of the slab was still workable

Good questions

Is delamination the same thing as a pop out?

No. A pop out is a small piece of aggregate near the surface that breaks free and leaves a shallow cone shaped hole, usually from freeze thaw acting on one piece of stone. Delamination is a full layer separating across a wider area, and it starts with trapped moisture and air rather than one piece of aggregate.

Does a hollow sound always mean delamination?

A hollow sound is the sign to take seriously, but the only way to know for certain is to look at what is under the surface once it has been opened up. On a slab we poured, we would rather come look and sound it out ourselves than have you guess from a description over the phone.

Can a delaminated slab be repaired instead of replaced?

It depends on how much of the surface is affected and how thick the separated layer is. A small isolated spot can sometimes be cut out and patched. Once delamination covers a wide area or keeps spreading, the more honest fix is usually removing the surface layer or replacing the slab, which our tear out and replacement page covers in more detail.

Hearing a hollow sound when you tap the slab?

That is worth checking before it turns into a bigger patch. Call and describe what you are hearing and where.

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